SMT Machines (India) Limited
An ISO 9001:2008 Certified Unit
SMT Machines (India) Limited





SMT Machines (India) Limited


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Providing comprehensive
solutions for steel mill Industry
SMT Machines (India) Limited
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Infrastructure

We have a state-of-the-art infrastructure with latest machinery and a well-equipped quality assessment center. We have complete in-house facilities for physical & chemical testing of material composition, ultrasonic testing and all tools and gauges to ensure accuracy at every stage of production. SMT takes up modernization, revamping and refurbishing for existing Rolling Mills.

Highlights of the facilities:

  • Complete facility to design, manufacture and install Rolling Mill Plants as per customer's specific needs from 30,000 to 300,000 M.T. per year.
  • Arrangements to equip workshop with over 100 precision & heavy machine tools.
  • Necessary set-up to manufacture product range of 125-750 mm (5" - 30" (Inch)) complete Rolling Mill Plants with desired automation.
  • Capability to manufacture Hot Rolling Mills for Rolling of Stainless Steel, Alloy Steel and Copper as per specific needs of customers.
  • Facility to make Roll Pass Design for rolling of all sections, rolling special profiles and railway tracks etc.
  • Workshop for engineering job work as per customer's drawing and specifications to utilize spare machining capacity.
  • Technical capability prepares feasibility reports (FR), detailed project reports (DPR) and layout for Rolling Mills.
  • An experienced team of technical personnels and it is associated with reputed consultancy organizations to provide Total Engineering Support.
  • Technology transfer for Rolling Mills (TMT Bar technology etc.)

Design & Drawing Expertise

We are a group of engineers, AutoCAD Draftsmen, production & inspection experts, which undertakes layout making and drawing and other design works with optimum calculations, while confirming to strict quality standards. Every design of ours is analyzed on ANSYS and the complete part drawings & layout simulations are done using 3D (in Auto desk Inventor). We provide the design details to the clients for easy knowledge, detail information and for a initial view of the plant part.


Manufacturing Facilities

SMT Machines (India) Limited
We have a well equipped Machine Shop spread over an area of over 120,000 Sq. Ft. (covered area 100,000 Sq. Ft. and Administrative Block 20,000 Sq. Ft.) with over One Hundred Heavy Duty and Precision Machine Tools, having a Material Handling Capacity up to 25 M. T. with experienced and qualified staff for operation and supervision.

The machinery available includes Horizontal Boring Machines. Floor Boring Machines, VTL's. Vertical Boring Machines. Gear Hobbing Machines. Center Lathes, Planning Machines and Piano Milling Machines with Boring. Facing, Drilling & Grinding Machines. Shaping Machines, Radial Drilling Machines and Slotting Machines.

Other important equipment available are MIG Welding Machine. Arc Welding Sets (Air Cooled). Gas Cutting Sets. Profile Cutter, Hack-Saw Machines. Mobile Crane (12 MT). Complete Chemical / Physical Testing & Measuring equipments and facilities.

The equipment installed for effective production are:
LIST OF MACHINERIES INSTALLED AT OUR FACILITY
HORIZONTAL / FLOOR BORING MACHINES Nine (9) Nos.
Spindle Dia 63 mm (VDF MAKE) Two (2) Nos.
Spindle Dia 75 mm (WOTAN MAKE) One (1) Nos.
Spindle Dia 100 mm (COLLET & ENGELHARD MAKE) Two (2) Nos.
Spindle Dia 125 mm (WMW MAKE) Two (2) Nos.
Spindle Dia 150 mm (WMW MAKE) Two (2) Nos.


GEAR HOBBING UPTO. 25 MODULES SIX (6) Nos.
Table Size 200 mm  Job Center (STAEHELY MAKE) 1000 mm.
Table Size 810 mm  Job Center  1900 mm.
Table Size 900 mm  Job Center   2400 mm.
Table Size 1000 mm    Job Center  3000 mm.


CENTER LATHES SCHAERER, WOTAN, TOS, WMW, WAFUM, BATALA MAKE Thirty Five (35) Nos.
Height Over Bed  125 mm 1075 mm
Height Over Saddle  130 mm 3000mm
Height Between Centers 1800 mm 8000 mm


PLANNING MACHINE: With Grinding & Cutter Heads Ten (10) Nos.
Length of Table 1800 - 5000 mm
Table Width between Columns 1000 - 2100 mm
Height over Table 1000 - 2000 mm


HORIZONTAL & UNIVERSAL MILLING WITH BORING, FACING, DRILLING AND SURFACE GRINDING ATTACHMENTS Fifteen (15) Nos.
Table Length 3600 mm - 5000 mm
Table Width 2000 mm - 3100 mm
Table Height (STARMILL, HECKEN, BOHLE WMW MAKE) 2500 mm - 3100 mm


SHAPERS Sixteen (16) Nos.
Stroke: 400 MM - 1200 MM


RADIAL DRILLING MACHINES (MAS, ROMANA, WEWAG MAKE) Nine (9) Nos.
Drill Dia 25 to 150 mm
Height of Job 500 to 2000 mm
Arm length 500 to 3000 mm


SLOTTING MACHINE Two (2) Nos.
 Extra Heavy Duty Upto 60"


VERTICAL TURNING LATHES (VTL) Three (3) Nos.
Chuck Dia 1200mm (DORRIES MAKE) One (1) No.
Chuck Dia 1600mm (GRAFFENSTADEN MAKE) One (1) No.
Chuck Dia 2500mm (USSR) One (1) No.


OTHER FACILITIES
MIG Welding Machine Five (5) Nos.
Welding Sets (air Cooled) Six (6) Nos.
Gas Cutting Sets Eight (8) Nos.
Profile Cutter Four (4) Nos.
Hack Saw Machines Three (3) Nos.
E.O.T. Cranes 10 M.T. – 25 M.T. Five (5) Nos.
Mobile Crane upto 10 M.T. Two (2) Nos.
Stress Relieving Facility  Complete
Air Compressor Two (2) Nos.


PHYSICAL TESTING
Micro Meters
Vernier Calipers
Dial Indicators
Slip Gauges
Height Gauges
Depth Gauges
Ultrasound Testing 
Hardness Tester (Poldy Type)


CHEMICAL TESTING LAB
Equipments for Chemical analysis of the material Complete


Organisational Structure

SMT Machines (India) Limited
SMT Machines (India) Limited
SMT Machines (India) Limited
SMT Machines (India) Limited


Quality Control Process Chart

SMT Machines (India) Limited
SMT Machines (India) Limited
SMT Machines (India) Limited
SMT Machines (India) Limited
SMT Machines (India) Limited
SMT Machines (India) Limited


Work Flow Chart

SMT Machines (India) Limited
SMT Machines (India) Limited
SMT Machines (India) Limited
SMT Machines (India) Limited
SMT Machines (India) Limited
SMT Machines (India) Limited







Our Products
Rolling Mill Plants | Shearing Machines | Mill Stands & Flywheels | Gears & Gear Boxes | TMT Equipments | Rolls & Straightening Machine
Material Handling Equipments | Trading Products | Other Allied Equipments

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